Mattresses have been very popular with everyone in these years. Many families go to buy mattresses, which give people a good quality of sleep. Then everyone knows how the mattress was made? The following small series will tell you about the production process of the mattress. I hope everyone can follow the pace of Xiaobian and look down on the production process of the mattress.

How to make a mattress - wearing a spring

The wearing spring is a process of connecting the coil springs in the spring mattress into a whole. The wear spring is wound with 70# carbon with a diameter of 1.2~1.6mm, and the diameter of the wound is slightly larger than the diameter of the spring to be worn, and the gap is within 2mm. When the spring is wound, the upper and lower rings of the adjacent coil springs in the spring mattress are respectively connected in a crisscross manner to form a mattress spring core. Then use a wire cutter to bend the ends of the spring wire tightly against the spring ring. It is simple, fast, and reliable.

How to make a mattress - unloading

The quilting layer is composed of upper and lower parts and is respectively connected with the mattress spring bed core. The remaining amount of the quilting layer and the rim seam is left when cutting. The usual practice is to make the non-woven fabric larger than the fabric when quilting. The size, the length of the non-woven fabric is connected with the surrounding steel and fastened, so that the quilting layer is fixed on the rim steel. Therefore, the margin of the non-woven fabric should be reserved when cutting the composite fabric. In addition, when the mattress is decorated on both sides of the mattress, it is also necessary to reserve the recessed amount of the tight fabric.

How to make a mattress - a blanket of pressed brown

Laying a brown silk mat: Place the prepared 15 to 30 mm thick bedding material on the upper and lower sides of the mattress, and use a mat gun to nail the bedding material to the surrounding steel. Check whether the bed core of the bedding material has protrusions or gun nails, and whether the tip of both ends of the gun nails pierces the cotton felt to ensure that the surface of the bed core is clean and free of debris.

How to make a mattress - rim

The upper and lower quilting layers and the rim are carefully sewed together to form a peripheral thick edge strip on the upper and lower surfaces of the mattress. The seams are required to be straight and the surrounding arcs are evenly symmetrical; usually they are sewn by an overlock machine to form the final mattress.

How to make a mattress - inspection

A vertical downward force is applied to the horizontally placed mattress surface to cause the displacement of the surface of the mattress along the direction of the force. After being qualified, the package can be packaged and sealed, and the product can be shipped.

The above-mentioned Xiaobian detailed the production process of the mattress underneath. After reading the above article, Xiaobian believes that everyone must have a certain understanding of the production process of the mattress. Mattresses bring good sleep quality to people, so many people will buy mattresses, but don't blindly buy mattresses. Learn more about mattresses.